MaxQ Repair
MaxQ Repair is an all-in-one automated solution for the repair of metal parts, such as rails, rotors, and dies, that are subject to wear in service. This innovative system combines RAMLAB’s MaxQ Repair software and MaxQ Monitoring & Control Sensor Suite with a collaborative robot (cobot) or robot equipped with a welding source. Parts are restored to their original shape using high-quality automated 3D scanning, toolpath planning, interpass temperature control, and voltage and current monitoring. With MaxQ Repair, repair jobs have never been safer, faster, or better executed!
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https://www.youtube.com/watch?v=Zt_IGy8o4CE
Effortless precision in metal part repair
Repair cheaper and faster
Time is of the essence in any production process. MaxQ Repair is the embodiment of efficiency, with the capability to repair up to 60% faster and 59% cheaper, while using 42% less material compared to traditional methods. It’s like your best welder, but on a never-ending energy supply.
Repair with superior quality
Quality is uncompromised with MaxQ Repair, resulting in a lifetime extention of up to 20% for repaired parts. MaxQ’s unique automated tool path generation and projection software, coupled with real-time monitoring of current and voltage, provides unparalleled welding quality. Get ready to experience the best in class welding quality.
Increase work safety
With MaxQ Repair, experience a new standard of safety. This advanced solution embraces technology to provide a welding environment that is inherently safe, free from the conventional hazards typically associated with the process.
How it works
Scan. Plan. Repair. Repeat.
Instead of manually welding defective parts, MaxQ Repair automates the entire process in three steps:
- Scan – The worn part is 3D scanned.
- Plan – The 3D scan is compared with the original step file. This comparison identifies the worn, and gouged-out areas. Toolpaths are generated. This process is completely automated by MaxQ.
- Repair – The robot uses the generated toolpaths for welding the layers. Before each layer, the part is scanned again. Based on the scan, each subsequent layer is adjusted to follow the curvature of the substrate, ensuring accuracy and precision.
Your needs. Your MaxQ configuration.
MaxQ Repair consists of three elements: the robot or cobot of your choice, the MaxQ Sensor Suite and the MaxQ Repair Software. Find the MaxQ that suits your needs and discover the possibilities.
The robot that suits your needs
Cobot
Fanuc CRX-10iA
800 mm x 400 mm x 300 mm
Build volume
Fronius or Miller
Weld source
Cobot
Techman TM12
800 mm x 400 mm x 300 mm
Build volume
Fronius or Miller
Weld source
Robot
Panasonic TL-1800
1400 mm x 1000 mm x 800 mm
Build volume
Panasonic
Weld Source
Robot
Panasonic HH020L
5000 mm x 2000 mm x 1500 mm
Build volume
Panasonic
Weld source
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MaxQ Sensor Suite
- Compact 3D camera for geometry control
- High precision thermal camera for interpass temperature control
- Proprietary current & voltage sensors for logging and anomaly detection
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MaxQ Repair Software
- Frictionless automated workflow: scan, plan & repair
- Quality ensured through monitoring & control dashboard
- Built-in reporting tools for tracking of material consumption and arc on-time
Use cases
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In an online call of 30 minutes, we will show you the functionality and practical applications of MaxQ Repair
