PowerMill to WAAM App workflow
How do you get from digital part to 3D printed part? In this article we will explain the workflow from Autodesk Powermill, a CAD/CAM software solution, to the WAAM App, the operator dashboard developed by RAMLAB. This workflow instruction will guide you through creating toolpaths, editing, applying welding parameters, simulation, conversion to robot files for WAAM in PowerMill to starting and running a print job in the WAAM App.
Step 4: Generate additive toolpaths
Click on the button Feature Construction under the Additive Tab in PowerMill. A form as shown below will appear. Under the Surfaces drop down menu in the Base group select the surface plane and in the Feature group select the Wall. Enter the appropriate values for other parameters such as the stepover and step up in the Layering node. Once all parameters are entered, click calculate for PowerMill to generate the toolpaths for the wall.
Step 8: Renaming the split toolpaths appropriately
To rename the toolpaths, open RAMLAB PowerBuddy and connect to PowerMill. Navigate to the Macros tab in the left navigation pane. Click on the folder Wall to view the layers inside this folder. Under the Rename group at the bottom, enter the details and click on rename.
Step 10: Apply welding process parameters
Loading welding parameters from the database. In RAMLAB PowerBuddy, navigate to the process parameters tab in the navigation pane and click on the desired folder. After selecting the desired process parameters click on Apply Process parameters. The parameters will be applied to the start and end of each of the beads in the layers.
Step 12: Make an NC Program
Right click on the white space on the robot program pane on the right. Insert all the simulation files of the layers. Give an appropriate name to the NC Program. Finally, click on the Write robot NC program button to generate the robot readable files to be uploaded to MaxQ’s WAAMAPP dashboard.
Step 13: Create a project and print file in WAAM App
In WAAM App, Navigate to the Prepare tab and create a new Project and Print File. Drag and drop the files created from PowerMill to WAAM App.
Speak to an expert
Want to know more about creating toolpaths for WAAM? Leave your details to get in contact.